DCLDisCopyLabs - Your First Link in the Supply Chain
About DCLDCL Suppy Chain SolutionsDCL Services and FacilitiesWhy DCL- Global Supply Chain SolutionsIndustries - Software, Electronics, Healthcare and ConsumerContact DCL

DCL - News

Press Releases:
 News Release
For Immediate Release
Contact: William Jacobson 510-651-5100 x208


Offshore Just-In-Time Manufacturing a Myth - Products Stuck in Port

Recent articles in major news sources have indicated increasing delays of offshore shipments to domestic U.S. ports. USA Today (Oct 28, 2004), The Wall Street Journal Asia and Logistics Management (December 3, 2004) all reported the concerns of U.S. retailers in relation to this increasing port congestion.

U.S. hunger to increase imports of materials and goods from abroad is causing greater congestion and straining current port resources resulting in delays. Domestic retailers are feeling the stress of a heated economy and expected strong Christmas season. The congested ports are responding with slower transfers and delayed shipments to expectant distribution centers. To counter the crowded ports and delivery delays, retailers and manufacturers have had to resort to earlier production and shipping schedules. Efforts to drive domestic just-in-time initiatives are being hampered with delays for incoming parts.

Ports are struggling to move the volume for a number of key reasons including backups by overland truck and train. Despite new resources being added to counter the increased import traffic, the system is still overloaded today. Anticipation is that this will continue with the added burden of increasing pressure by the U.S. Department of Homeland Security to secure the ports and ensure container security for the heavy load of shipments. According to Daniel Machalaba and Bruce Stanley of The Wall Street Journal, two California Ports, Long Beach and Los Angeles, are currently handling greater than 40% of the cargo-carrying steel container shipments to the U.S. and about two thirds of all shipments from Asia. These ports have experienced a 10% jump from the year prior by handling 8.5 million cargo containers in the first eight months of the year. Beyond physically moving that volume of vehicles through the congested ports, problems were compounded by the failure of the ports to hire adequate dock workers.

Asian shipments to U.S. bound retailers for year-end holiday sales start mid-April then peak between August and the end of October. Many companies have shipped products three plus weeks earlier this year than in the past to compensate for potential port backups. Ron Widdows, Chief Executive Officer of APL Ltd., a unit of Neptune Orient Lines Ltd., in Singapore stated, "The problem is going to be with us for quite some time." when responding to the issue of growing snarled traffic in congested ports.

According to the article, Shippers Report Negative Impact From West Coast Port Backup, published in Logistics Management, shippers do not expect the port problem to disappear quickly; in fact, 65% of the respondents the publication polled expect the port backup to extend well into 2005.

Beyond looking for new ports to expand entry into the U.S. some overseas manufacturers are looking toward the U.S. as a link in the supply chain. Certain Asian companies are completing production operations in the U.S. to reduce warehousing and rehandling costs. Considering the costs of shipping completed product to the U.S., domestic product completion makes sense in reducing costs of "shipping air". Products already packaged simply take more space in a container versus shipping only the actual product. Completing packing in the U.S., where the final product can be produced and shipped
just-in-time, could prove beneficial to retailers.

Alan Lo, Director of the ocean division for Expeditors Hong Kong Ltd., stated that he expects many Hong Kong shippers to switch to air cargo this year to expedite products to U.S. retailers prior to Christmas. Lo remarked that air shipping can cost 10 times as much as ocean shipping and can "definitely" consume shipper's profits.

Resources for more information:
Business Trends in the Logistics Market
Shippers Report Negative Impact from West Coast Port Backup
Logistics Management December 3, 2004
http://www.manufacturing.net

Shipping News
Customs Delays and Wal-Mart Threaten
Illustrated Book Publishers' Holiday Offerings
Publishing Trends (NOVEMBER 2004)
http://www.publishingtrends.com

West Coast Ports Logjam Cleared; Cargo Backed Up OnDocks
Dow Jones Newswires (20 Nov 2004)

 

 
Other Press Releases:
DateDescription
12/04/20072007 Holiday Letter from the CEO, Norman Tu
11/13/2007DCL, Global Specialists in Supply Chain Management, Release eFactory 7.0 with ERP Center Powered by Oracle
09/10/2007DCL Partners With Kagi to Fulfill Physical Goods Vendors' Ecommerce Needs
07/25/2007DCL and Digital River Enter into Strategic Partnership To Provide End-to-End Supply Chain Solution.
06/19/2007DCL Becomes First to Operate Solar Power Energy System in Fremont
03/29/2007Solar Energy Pilot Project Planned for DCL's Fremont Facility
02/26/2007Visit DCL at Retail Vision Spring 2007 in Nashville, Tennessee
01/09/2007DCL eStore: The e-Commerce solution that delivers! eStore includes Payment Processing and Store Inventory Management
01/01/2007DCL Winter Newsletter: Can Domestic Packaging and Distribution Offer Greater Benefits than Overseas Production?
12/11/20062006 Saw DCL Grow its California Logistics Services. Is the East Coast the Next Fulfillment Target?
10/01/2006Dave Tu Joins DCL Management Team as Director of Business Development
07/27/2006Visit DCL at Retail Vision Fall 2006, Booth #8044, August 28th – 30th, Hyatt Regency at the Convention Center, Denver, Colorado
03/07/2006Visit DCL at Retail Vision Spring 2006, Booth #104, April 4th – 7th at the Marriott Rivercenter in San Antonio, Texas
01/03/2006DCL Implements "On Demand" Manufacturing Strategy
12/1/2005DCL Xmas Greetings - 2005 Saw Us Expand our California Packaging Operations
10/19/2005XM Satellite Radio Names DCL as Direct Fulfillment Partner
10/05/2005DCL Partners with Matrix Semiconductor: Taking advantage of the Mobile Trend
08/22/2005Visit DCL at Retail Vision Fall 2005, Booth #607, September 6th - 9th in Phoenix, Arizona
08/07/2005DCL Ontario Manufacturing, Warehousing and Packaging Facility Expands to 175,000 sf in Southern California
07/28/2005Domestic Packaging and Distribution Offer Greater Benefits than Overseas Production
04/28/2005DCL Expands Operations in Southern California
04/20/2005RFID - DCL Prepares for Best Buy and Wal-Mart Requirements
04/01/2005Flash Memory & USB Duplication - Added Capabilities
03/22/2005WIFI Technology Provides Real-Time Transactions
02/28/2005EDI Service - DCL Expands Role with Supply Chain
02/15/2005RFID Potential in Supply Chain Management
01/19/2005Visit DCL at RetailVision Spring 2005, April 5-8, at the
Hyatt Regency Grand Cypress in Orlando, Florida
02/27/2004Offshore Just-In-Time Manufacturing a Myth - Products Stuck in Port
10/01/2004DCL Releases eFactory Version 6
09/27/2004DCL Adds Flash Memory Duplication Services
06/21/2004 DCL Increases Clamshell Packaging Capacity
06/17/2004 DCL Adds Automated High-Speed Packaging Line

DCL News Archives